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Picacho de Calera Earthcache EarthCache

Hidden : 2/11/2010
Difficulty:
1 out of 5
Terrain:
1 out of 5

Size: Size:   not chosen (not chosen)

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Geocache Description:

In this earthcache you will learn about the mining of limestone in the Tucson area and about the manufacture of Portland cement. You will visit the limestone quarry and then the cement manufacturing site, which is located close by.




Picacho de Calera and Picacho Gemelo are the names of twin peaks located northwest of Tucson in the Marana/Rillito area. Twin peaks are not unique, but are rather unusual enough to be recognized by having a nearby road named “Twin Peaks Road.” The name “Picacho de Calera” means “peak of the limestone mine,” and “Picacho Gemelo” means “twin peak.” These are Spanish names that were given to the twin peaks when the area was part of the Spanish Empire in the 1500-1600’s. Picacho de Calera was known to be a major deposit of limestone for centuries. The figure below shows a cross section of the two peaks.

The different types of rock appear vertical now, but originally, many millions of years ago, were horizontal. These are sedimentary-type rocks that were laid down over years beginning with the Precambrian schist, with the Cambrian quartzite being added on top. The other layers were added over time (going from left to right in the chart), with the Pennsylvanian Naco limestone being the last and top layer. Subsequently, during the formation of the current landscape, the horizontal sedimentary layers were moved to the near vertical orientation and the subsequent modern twin peak formation. (Because the limestone was formed as sediment at the bottom of a prehistoric lake, there are also a number of fossils of ancient creatures contained within the sediments.)

Limestone is the main component used in making Portland cement. Joseph Aspdin received an English patent for the process in 1824 and named the product “Portland cement” because it resembled stone from the Isle of Portland, off the coast of England. Today, Portland cement is a generic name and does not refer to Portland, Maine or Oregon.

In the late 1940’s, Arizona Portland Cement established a Portland cement manufacturing facility in Rillito and began to mine the limestone at Picacho de Calera. There are three types of limestone in Picacho de Calera – Martin, Escabrosa, and Naco. Each of the limestone deposits has slightly different compositions. None of them is pure calcium carbonate, but contain different impurities, some which are useful in the manufacture of portland cement and some which are not.

Over the years, Picacho de Calera has been completely mined and is no longer there. There is now a pit in its place where the limestone is still being removed for use in making Portland cement.

The coordinates will take you to the western side of Picacho Gemelo. It is still standing and will not be mined, since it contains no minerals useful to the cement-making operation. By looking closely at the pictures and maps below, you can estimate the size of Picacho de Calera.



Assume that Picacho Gemelo (which you can see directly in front of you by facing east) is a cone. Its height, from ground level (2200) to its peak (2765) is 565 ft. The diameter of its base is about 1700 feet. The formula for determining the volume of a cone is:



Where V is the volume of the cone, r is the radius of the base (one-half of the diameter) and h is the height of the cone. Using the information provided above, calculate the approximate volume of Picacho Gemelo in cubic feet. (You can determine the volume in cubic yards (cy) by dividing by 27.) To give some perspective, a small dump truck holds five cubic yards of material.

Looking at the pictures and the maps, it appears that Picacho de Calera has a volume about twice that of Picacho Gemelo. It is a sizeable amount of material that has been mined in fifty years to manufacture Portland cement. (Please note that not all of the material in Picacho de Calera has been used. You can easily see the unusable material that has been placed around the boundary of the quarry.)

Now, please continue to the second set of coordinates (N 32 24.737, W 111 08.891) which will take you to the entry of Arizona Portland Cement Company. The easiest way to get there is to continue north on Sandario Road to Twin Peaks (!) Road. Turn right, heading east and continue until you reach the freeway frontage road, which will take you to the second set of coordinates.

The limestone and other materials are conveyed on a overland conveyor built in 1972, (which, when built, was the longest conveyor of its kind in the world.) from the Picacho de Calera quarry to the cement plant, about 3.8 miles. At the manufacturing plant the limestone and other materials are ground into a fine powder and mixed with other chemicals to form the cement raw mix. Simplistically, the materials used to manufacture Portland cement include limestone, clay, iron ore, and bauxite. The exact composition of these raw materials is varied depending upon the type of Portland cement desired. These raw materials are finely ground (0.074mm or 0.0029in. particle size) and then heated in a rotating kiln to more than 1400ºC. During the temperature changes in the rotating kiln there are a succession of complex chemical reactions that occur eventually resulting in small nodules called “clinker.” The clinker is then mixed with small amounts of raw limestone and gypsum and then ground into a fine powder – Portland cement.

The bulk of the resulting Portland cement is then combined with aggregate (gravel), sand, and water to form concrete, a very common material widely used in modern construction. Most all of the concrete used in construction in southern Arizona is made from Portland cement manufactured at the Arizona Portland Cement Company.

To log this earthcache, you must do the following:

1. Calculate the approximate volume of Picacho Gemelo in cubic yards, using the information and formula provided above. Then estimate the approximate volume of Picacho de Calera as it existed prior to mining.
2. At the second set of coordinates, measure the size of the large block of limestone that appears at the entrance to Arizona Portland Cement Co.
3. What are the colors of the two large logos at appear at either side of the entrance to the plant?

DO NOT POST the answers to these questions in the earthcache log. Instead, please email me the answers.


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